
After more than two decades of exposure to wind, weather and environmental effects, it was time to renew the stadium roof. The arena roof consists of 40 individual fields with a total area of around 42,000 m². In parallel with renewing the roof membrane, the roof drainage system was also optimised, in addition to the use of water- and dirt-repellent special membranes.
The architecturally demanding roof and the membrane material (PVC-coated polyester fabric) presented a challenging task for ACO, as a specialist in roof drainage. ACO Haustechnik convinced the planners by providing a complete ACO solution, including buildable special components and RAL coating. Together with ACO application engineers, the on-roof survey/measurement was carried out. The drainage was designed from the inside out—first the inner ring of the stadium roof, then the outer ring. Some areas of the old roof structure had no drainage, so two additional drainage runs were added to the previously planned four. For the outer ring, the designer chose stainless-steel roof gullies due to their many advantages.
A particular challenge was the approx. 18-metre-high support masts through which an existing drainage line was already routed. As these masts could not simply be opened, the downpipes—the “engine” of a siphonic system—had to remain in place, and the hydraulic balancing was carried out solely via the collector and individual connection lines. This required a very high level of engineering effort and many years of siphonic drainage experience. Many of the 166 roof outlets in total—Spin for gravity drainage and Jet for siphonic drainage—were specifically designed and custom-fabricated for the project to match the conditions and the roof membrane. A large number of the 800+ fittings and transitions were also special parts designed for this project. In addition, 1,800 axial thrust restraints and 1,800 gaskets were used. At the customer’s request, many components—such as bends, branches, the visible lower section of the roof outlets, over 1,000 metres of GM-X composite pipe, and even gaskets—were manufactured in white.
Nearly 900 metres of compound pipe in sizes DN 80 to DN 200 were also fitted with trace heating, ensuring safe roof drainage operation even in freezing conditions. A further challenge was the logistics of handling the white components so that all could be installed without damage. Deliveries were made by pipe network—that is, each complete set of outlets, fittings and pipes belonging to one section was delivered directly to site.
The result speaks for itself, and ACO Haustechnik proved to be a reliable partner for complex, customer-optimised roof drainage systems.
See more of our roof drainage projects

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