Food and beverage manufacturing generates a large amount of waste water. Processing a kilo of meat generates around 1.2 litres of waste water, processing a litre of dairy product generates around 2.5 litres of waste water and incredibly, manufacturing a litre of beverage generates as much as six litres of waste water. The effective management of this waste water is critical to hygiene, employee safety and production continuity. Yet many food and beverage experts look at the drainage only as a product and not the overall process.
1. What drainage capacity is required and does the drainage layout match the production equipment layout?
All too often not enough consideration is given to the required capacity and flow rate that the drainage needs to handle now, and may potentially need to handle in the future. Insufficient drainage capacity leads to flooding which compromises health and safety in the workplace and increases the risk of cross-contamination. It’s important to ensure the layout of the drainage matches the layout of the production equipment. Put simply, if equipment is placed on top of the drainage or drainage is not easily accessible, the drainage system may not work correctly, may be hard to maintain and impossible, or at least difficult, to clean. It’s important to plan your production equipment layout and your drainage system at the same time, and not in isolation. Both the layout of the factory equipment and the drainage system needs to be considered right at the start of a project.
2. Is the drainage system designed for easy and effective cleaning?
The ability to fully clean your drainage system and to do so quickly and easily will have a significant impact on the hygienic performance of your manufacturing facility and also operational costs. Recent research conducted with the Fraunhofer Institute found that hygienically designed drainage can be fully cleaned in just 8 minutes, whereas non-hygienically designed drainage could not be fully cleaned even after 180 minutes of cleaning! That’s why we always recommend hygienically designed systems in food and beverage processing environments.
3. Is the drainage system fully integrated into operations?
The floor-drainage connection is often the first aspect of the drainage environment that fails. The correct flooring and drain interface needs to be specified in a way which ensures a good connection between the drainage and the surrounding floor. It’s vital that the right interface is specified for type of drainage and flooring required. We consider factors including the dynamic and thermal loading required and the type of flooring material being specified. Working in partnership with flooring specialist, Sika, we have completed a three-year research project which enables us to provide the first evidence-based floor-drainage specification guidance.
It is also essential to consider how the flooring connects with the wall. At ACO we not only provide hygienically designed drainage systems but also a range of wall protection products - ACO kerb, which optimise the hygienic performance of floor-wall connections. Kerb products are designed to protect walls from damage caused by impacts from machinery and site traffic, and to enable factory operators to eliminate water ingress into factory walls, which helps prevent cross contamination between different factory areas and aids cleaning.
Drainage system that is appropriate, correctly designed and fully integrated into your operations ensures production continuity and provides ultimate hygienic performance.